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Example Applications

Prodigy has been used for a vast range of applications. Below are some summaries of typical applications.

If you have an application and would like advice on using Prodigy please contact us.

A tracking system for span gas or calibration gas has been supplied to Cummins Engines European Technical Centre at Darlington UK.

Specialised calibration gas mixtures are used by engine manufacturers for environmental compliance and engine emissions testing in order to meet required calibration standards when testing engines for production and research.

Retrofit autoclave control system designed to perform automatic temperature and pressure control cycles for advanced composites manufacturing in the aerospace industry.

A system designed to take automatic control of the wort boiling process in a brewery so that an increase in consistency could be achieved and savings could be made in steam usage.

A system designed to automate the control of a small retort, used for University teaching and research.

Batch process monitoring system improves product consistency for a major food manufacturer.

PAMS - Prodigy Centralised Alarms Management System replaces outdated alarm panels for supervisory control of multiple distributed alarm systems for monitoring all critical activities and functions.
Cleanroom environmental monitoring and access door control system using Prodigy SCADA software.

System to cut hot steel billets into "best" lengths using a cold shear gives reduced scrap and manning levels plus improves throughput.

Downtime monitoring system for high accuracy automated measurement and reporting of machine downtime and stoppage reasons.

Automated effluent pump control system to smooth flow and increase treatment plant efficiency and throughput.

effluent treatment monitoringEffluent treatment plant monitoring system using telemetry for data acquisition and networking for information distribution.

Reprint from Business Environment Magazine examines the benefits to a food processing company of implementing a Prodigy based energy management system.

Energy monitoring system for realtime energy management of industrial utilities.

applications evaporatorThe requirement was for the upgrading of control and monitoring for two industrial evaporators utilising the existing Eurotherm controllers and Mitsubishi PLC.

A quality control record system providing "proof of process" data for food manufacture that facilitated Lawcred and EFSIS accreditation.

Forging process monitoring system reduces maintenance costs and boosts working time by accurate control of product throughput.

Furnace control system for roller hearth furnace used in the glass manufacturing industry.

Galvanizing process monitoring system for the efficient control of seven wire galvanizing production lines.

Upgraded control for a gold coating chamber used for applying protective coatings to aircraft canopies in the aerospace industry.

Industrial dryer process monitoring at a fibre manufacturing plant improves process knowledge and product consistency.

kiln control grain germinationKiln control system for germination kilns used for the production of malt.

Kiln control and monitoring system for a continuous pottery firing Glost tunnel kiln.

GLP compliant system to monitor multiple experimental rigs at an environmental laboratory.

Rectangular wire manufacturing system featuring on-line SPC analysis, batch tracking and continuous alarm monitoring.

machine control screenMachine control system for an industrial polishing machine used for optical quality polishing of acrylic plastic.

OEE (Overall Equipment Effectiveness) reporting and downtime monitoring system installed on eight pharmaceutical packaging lines at a manufacturing plant.

Improved product consistency and savings on paint usage on a paint coating manufacturing line.

System for monitoring and process control of plastic extrusion coating of steel pipes.

Production control system helps major home improvements manufacturer to improve product consistency, quality and output.

pump monitoringPC based pump monitoring at a petroleum products tank farm, replacing obsolete control panel equipment.

Reduced downtime and energy usage plus improved process knowledge from a wire frame coating line monitoring system.

Replacing pagers with mobile phones at Europe's second largest flour mill to ensure safe and efficient operation at lower manning levels.

Multiple retort control and monitoring offers automated cooking cycles and single page 'proof of process' batch reports.

applications rollingRolling road test facility to provide performance profiles of a fleet of busses to reduce off road time and unnecessary maintenance.

Prodigy software has been adopted by Anville Instruments Ltd, one of Europe's leading manufacturers of data acquisition and temperature measurement systems.

Tank farm monitoring system for inventory management of oil and chemicals, featuring dual redundancy and radio telemetry.

Wastewater treatment monitoring system for replacement of obsolete manual controls and chart recorders using Prodigy SCADA software.

Automated weighbridge control reduces manning and improves goods movement planning.

Improved wet end process knowledge at a fibre board manufacturing plant reduces wastage, improves product consistency and increases output.

Automatic line control system for wool scouring lines.

Need to replace or upgrade your autoclave or oven control?

Choose a proven, cost effective solution...

AutoclaveProdigy industrial automation software is used for a wide range of autoclave, oven and retort monitoring and control applications. It has proven to be a reliable, flexible and cost effective solution for both new equipment installations and for retro-fitting to upgrade and automate existing equipment.

Below are links to real life application summaries designed to give you an idea of the range of applications that Prodigy can handle. The flexibility of the software allows it to be used on just about any industrial monitoring, control or automation application.

Autoclave Control and Process Monitoring

Retort Control System

We have considerable expertise in autoclave and industrial oven control applications and can supply both software and complete "turnkey" ready to use systems through our network of authorised resellers.

If you have an autoclave control or industrial oven control or project and would like more information please contact us.